A Kent-based manufacturer develops and delivers a wide range of products across sectors including construction, electronics and specialist markets. EKC Group has worked closely with the organisation to address a specific technical challenge while also supporting the development of future engineering talent in Kent.
The challenge:
- The manufacturer aimed to reduce plastic waste by recovering waste product and blending it back into new product as part of their manufacturing process using a simple screwdrive and a DC current motor.
- To optimise this process, the business challenged EKC Group engineering students to find a way to disconnect the machine and the worm drive and motor more quickly, saving the manufacturer time when changing over the screw drive
The solution:
- Our student staff team designed a quick release component comprising adaptor plates, new mountings and spider couplings and a PLA insert for the coupling using our Siemans SinuTrain and CNC milling and Turning machines
- The bespoke blendback adaption parts will save the manufacturer time at their Kent site and they are now exploring opportunities to deploy this solution at other sites.
Collaboration Wins:
- The manufacturer: The bespoke blendback adaption parts created by EKC Group staff and students will support the company in meeting their sustainability goals.
- Our students got the opportunity to solve a real-world challenge, gaining invaluable experience for their future careers.
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